Control Module Repair
If your business involves manufacturing, fabrication, production, or some other type of automated industrial procedure, then your machinery is probably directed by a series of control modules. An issue with any of your control modules can throw off the whole process! But replacing an expensive control module isn’t your only option; AES can provide effective control module repairs for much less!
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Get started with our simple, proven AES Repair Process
Once we have received your item for repair, we will receive the item in our system.
1Our quoting specialists will evaluate your item and determine the parts and labor necessary to complete the repair.
2Following your approval, we will get to work on your repair. One of our repair technicians will troubleshoot the problem(s) with the item.
3To ensure the highest level of quality throughout the repair process, we comply with ISO 9001:2015 Certified QMS standards, and an ESD program.
4Once the repair is complete, we safely package your item and prepare the item for delivery or shipment.
5Our Partners and Brands We Repair
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What is a Control Module, and What Does It Do?
A control module is typically comprised of a series of sensors, actuators, controllers, valves, or other processing equipment, and can even incorporate other control modules to function as a single entity. Control modules can be seen as a specialized type of I/O module, as they’re used to measure and regulate specific functions in various automated processes. Process control modules are able to provide proportional-integral-derivative (PID) loop control of essential processes, without needing to depend upon a programmable logic controller (PLC). These modules can be used to control important variables like temperature, pressure, flow, etc.
Control Modules vs. Equipment Modules
Equipment modules and control modules are both important aspects of an industrial control system (ICS), but sometimes the two can be confused with one another. The truth is that equipment modules and control modules each serve slightly different functions within an integrated control system. Equipment modules are typically utilized to perform minor process actions like starting a pump or opening a valve. These actions may simply run to completion, and then stop. Equipment modules may also directly implement some procedural logic of various equipment phases. Control modules, on the other hand, perform other types of control-related actions which help to maintain the intended state of the process in question. Control modules can be used to set or read various equipment states, and generally help to maintain cyclic control or steady-state conditions. In simple terms, an equipment module often serves to help start or stop a process, while a control module acts as more of a regulating device.
Control Module Repair Services with AES
A proper industrial control system keeps your operations humming along … unless there’s a problem. An issue with one or more of your control modules can end up throwing everything off track. Thankfully, AES has developed a proven process for accurately diagnosing and repairing sensitive electronic components like these!
Item Receipt & Assessment
Once you send your item to AES, we’ll assign it a unique service ID number for proper tracking. After checking your item in, we’ll move directly into troubleshooting and assessment of your item. We’ll diagnose exactly what the issues are with your control module, and note which repairs or other services it requires. We try to communicate a complete repair quote with you within 48 hours of receiving your item.
Time to Go to Work!
After you approve our repair order quote, we’ll place your item on our schedule for repairs. And then it’s go time! We’ll work carefully and meticulously to complete any needed repairs or service, and we’ll give your item all the individual attention it needs. At AES, we’ll do the job right for you; that’s just how we do business!
Full-Load Testing & Further Diagnostics
Once our repair work is finished, there’s still more to be done. It’s important for us to ensure that your control module will work flawlessly for you after it’s been reinstalled at your facility. To that end, we’ll put your item through a series of real-world testing scenarios in a full-load environment. As long as everything checks out there, then we’ll be ready to proceed to the next step in our process.
Thorough Cleaning & Quality Assurance
Once we know that your equipment is functioning smoothly as it should, we’ll then go ahead and clean every electrical contact and related components. We’ll also clean and refinish every interior and exterior surface, too. We do this to ensure that your item will continue to perform at a high level for you for a long time to come. After we complete some final quality assurance measures, we can move on to the final step.
Item Packaging & Return
Now that our work is complete, we’ll carefully package your item(s) or equipment for a safe return, at which point we’ll promptly ship it back to you. On the other hand, if you opted to drop your item(s) off with us in person, we’ll just let you know that it’s now ready for pickup.
Why You Should Entrust AES with Your Control Module Repairs
Replacing a control module can be expensive, especially if it’s a PID module with multiple inputs and features. The good news is you have other viable options – that’s why the AES team is here! We can offer you a better, more ideal, and more affordable repair solution!
Quality Repair Work
At AES, quality still matters. We’re committed to providing you with the highest possible quality of repair services for any item you send us, the first time and every time! We’ve successfully repaired many units like these for our satisfied clients, and we can certainly take care of your needs, too.
Fast Turnaround Time
Of course, you want your item returned to you fast, but sometimes “fast” is a relative term where many electronic repair providers are concerned. Quality electronic equipment repair does take time to complete with excellence, but the good news is that our team has all the knowledge, tools, and experience to get it done for you both correctly AND efficiently. You can even choose to place a RUSH on your order, if that’s what your schedule requires.
Years of Experience, Plus Intentional Training
Our team of electronics repair professionals knows what we’re doing! We possess decades of combined on-the-job experience, so we’re very confident in our abilities. Plus, we don’t just rest in what we already know. We also provide regular training opportunities for our team, to ensure that we’ll be well-equipped to meet your repair needs in the future, too.
A Truly Cost-Effective Solution
Why simply pay to replace an expensive piece of electronic equipment, when you’ve got other viable options? We can repair and refurbish your control module for LESS, and we’ll return it to you in like-new (or even better-than-new) condition! Our clients really appreciate how AES comes alongside to meet their electronic equipment repair needs, while also saving them lots of time, money, and potential frustration!
Industry’s Best Warranty!
And don’t miss this either. Every electronics repair provider naturally says they do good work, but they don’t always back that promise up with a quality warranty. At AES, we stand behind everything we do by offering a 24-Month Limited Warranty for ALL REPAIRS! If a problem should arise within that time frame, which is deemed to be a workmanship issue, we’ll provide follow-up repair service at NO cost!
Connect with AES for Your Control Module Repair Needs
Ready to get your control module back online and working the way it should, so your connected equipment can continue to deliver and produce for you? We can take care of your needs; AES has you covered! Reach out today at (866) 386-1001, and let us provide you with an ideal repair solution! We’re standing by to help!
